pipeline corrosion protection

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When temperatures fall, one of the tasks that you will be faced with is that of protecting your pipes. Burst pipes are costly to replace, and they also cause some serious water damage. Here are some tips to help you protect your pipes.

Keep the Heat On

Even if you are leaving your home for a while, it may be a good idea to ensure that the heat is kept on your property. This might not make a lot of sense, especially because of how much energy can end up being consumed. However, this will help prevent your pipes from freezing. If your pipes freeze because of the low winter temperature, they can end up bursting. If this happens, you will not only part with a lot of money to replace the piping, but you will also be left with some substantial water damage to deal with. However, when you do this, the heat doesn’t need to be too high. You can just keep it around 50 F.

Allow the Faucet to Drip

Are you afraid that the water in your pipes can freeze? Well, there is more than one way to prevent this from happening. Apart from keeping the heat on, you can also open the faucet at the end of that pipe a little bit so that it drips slightly. Allowing this to happen will relieve pressure on the system. What causes your pipes to freeze and burst is the pressure that is created between the blockage and the faucet. Allowing your faucet to remain open will therefore prevent pressure from building up and thus reduce the risk of ending up with burst pipes.

Seal Up Cracks and Holes

Sealing up cracks and holes goes a long way in ensuring that your pipes are safe. Cold air usually gets in through the gaps around holes where the pipes in your home run through walls or floors. To prevent this from happening, you should use caulk to fill these gaps. You can also get some spray foam. If possible, you must also seal cracks, gaps, and holes on both the interior and exterior sides of the walls and add some pipe pads. Cold air can strain your pipes and cause water to freeze. Sealing up holes and installing pipe pads will therefore lengthen the lifespan of your pipes.

These are some of the ways to protect your pipes. Don’t forget to also add some pipe pads to your pipes. They will also contribute to keeping your pipes safe. If you are looking for pipe pads in your area, get in touch with us today.

long-term pipeline integrity

Posted by & filed under Pipes.

When thinking about properly functioning piping networks, you must consider pipeline integrity management (PIM). This management system covers everything from the bare minimums of compliance to receiving higher reliability as a result of integrity programs. The best programs ensure your piping network functions at the highest level. These programs also guarantee long-term pipeline integrity over the life of the network.

Changes In Long-Term Pipeline Integrity

There was a time when minors leaks were allowed in piping networks. However, due to the occurrence of major incidents, there has been a significant shift in what is allowed when considering long-term pipeline integrity. Two of the most common problem areas for engineers when designing a piping network are heat and moisture. The cost and impacts of moisture, heat, and leaks can be high. The consequences of leaking incidents have resulted in a higher focus on cost management and more stringent leak regulations. There is constant development of better tools to identify sources of leaks. New technology is used to identify problem areas, and resulting programs are being used to ensure long-term pipeline integrity.

New Technology and Pipeline Integrity

Groundbreaking technology has been utilized to create tools to assess the condition of a piping network. This helps companies take a proactive approach to pipeline integrity instead of waiting for a leak to happen. This technology can determine when existing pipe networks are corroded and risk significant health impacts to nearby areas and people. In addition, the materials used in pipes today have improved significantly, which assists in long-term pipeline integrity. There was a time when pipes were made from bored-out wood, then cast iron, and today high-strength and special steel. However, these modern materials are ideal for significant pressure and corrosive environments.

There are a number of concerns of which you should be aware when it comes to long-term pipeline integrity. If you are concerned, you can test the integrity of your piping network through various tests, including hydrostatic testing. This testing will determine the structural integrity of your pipes and piping network. In addition, it can test the strength of pipelines and plumbing systems. If you have a pipe system that you are uncertain about, contact a professional at Dynagard to determine the integrity of your piping network.

eroding pipes

Posted by & filed under Pipe Corrosion.

The sight of eroding pipes is never easy to look at and is frankly quite an eyesore. Corrosion of metals can be seen all over, from rusted-out bicycle wheels to the leaky washing machine that just flooded your basement. In the same way, eroding pipes and metallic corrosion are not only a threat to obvious metals but those out of sight as well. In this blog post, we will take a look at the real cost of metal corrosion.

Corrosion vs. Erosion

Upon first glance, corrosion and erosion may seem like the same exact process. However, these two differ greatly in their reactions. While they both reach the same state of a rusted-out, dangerous breakdown of material, they get there in different ways. Erosion is simply changing the physical matter. In pipes, this is in reference to the decay over time of the material. This can be over several years, but physical conditions may cause a pipe to break down, either from the inside or outside.

Corrosion, on the other hand, refers to a chemical process that breaks down a certain material to produce another. This is the process of rusting, or metals being slowly transformed into the brittle red texture we see in many old cars. Corrosion and erosion are both harmful to materials, but it is important to understand that they work differently.

How Corrosion Affects the United States

It’s obvious that corrosion and erosion are everywhere and affect our roads, water systems, vehicles, and our homes. The United States in particular has had quite a large history of using hefty sums to prevent these infrastructural issues. About $300 billion are spent on recovering metal corrosion in a single year. Considering how huge this issue is in our nation, specific construction measures should be utilized to prevent pipe corrosion.

How Corrosion Affects Your Home

Though we do not see them, our homes are filled with pipes. Pipelines are often right below the surface of our walls, roads, and homes. The wide network of pipes ensures us running water and heating. Thus, a corrosion problem could be a disaster just waiting to happen. Corrosion breaks down the integrity of pipes, and a burst could cost thousands in repair fees.

Since pipes are necessary to bring water and heat to our homes, it is vital to include pipeline corrosion protection in your water and heating systems. A fix could be as simple as a pipe wear pad, which provides extra support to prevent corrosion. Before your eroding pipes or corrosion issue costs you far too much in repairs, give us a call to ensure long-term pipeline integrity for your home.

corrosion protection methods

Posted by & filed under Pipes.

It’s important to know how to keep your pipes protected from both inside and outside corrosion. Corroded pipes can easily burst and break, causing thousands of dollars in damage and severely impacting your business and industry. Fortunately, there are several cost-effective corrosion protection methods for your pipes. Using these methods below, you can ensure your pipes are protected from the elements and continue working for your industry.

Why Pipes Corrode

It’s important to understand why exactly it is that pipes begin to corrode from the outside. Mainly, pipes need to be protected using corrosion protection methods due to their susceptibility to rust. Rusting and breakdown of pipes can be caused due to contact with water, oxygen, other metal pipes, and even bacteria. All of these elements can cause your pipes to corrode fast and lead to leaks, burst pipes, and unsafe working conditions.

Protecting Your Pipes

There are various cost-effective corrosion protection methods you can use to extend the life of your pipes. First and foremost, you must shield your pipes from any water and make sure to fix any leaks as soon as they happen. Fixing a leak before it spreads and water gets on other pipes can be a lot cheaper than having to replace your pipes.

You can also make sure that the outside of your pipes is protected by adding a layer of sealant or galvanizing your pipes. Galvanized pipes are dipped in zinc and have a protective coating on the outside that prevents them from rusting and wearing away. Galvanizing your pipes can be cost-effective if you consider the benefit of these versus non-galvanized pipes.

Cost-effective Products

If you don’t want to go through galvanizing your pipes, you can also add exterior hardware to insulate and protect your pipes. One of the most cost-effective insulation pieces for pipes is pipe shoes. Pipe shoes are placed around a pipe at various places. They elevate the pipe and insulate them from other surfaces. Remember, many pipes can become corroded due to contact with other pipes and metal. Pipe shoes can effectively protect the outside of your pipes and are one of the best corrosion protection methods.

Take the time to protect your pipes and prevent damages and leaks.

insulate pipes

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Pipes are an incredibly important part of any home. They help move water around the home and play a role in day-to-day usage. If your pipes ever freeze they can burst, causing damage not only to the pipe but to the home or building as well. Insulate pipes can help to keep freezing and extreme heat to a minimum and avoid these issues.

What Are Insulate Pipes?

Insulate pipes are just that, they are pipes that have added insulation built into them to help protect from heat, cold, and other outside factors that may ruin the pipe. Pipe insulation can take place on the inside of the pipe, or on the outside. It can be added when the pipe is made in the factory, or in some cases, it can be added after the fact. Pipes can also be insulated after they have already been installed in a home or building.

Why Are Insulate Pipes Helpful?

Heat and moisture are two of the biggest issues that engineers run into when designing the piping network for a home. Insulation helps to take away some of the second-guessing and helps to make the planning of the pipe infrastructure a little bit easier. Pipes that are not insulated, need to be housed in a warm, dry area that is not going to cause any freezing or other issues with extreme heat changes.

Insulate pipes also give engineers a bit more freedom when it comes to where the pipes of a home are going to be housed and where they are going to be placed. It is not as important that the pipes be in a warm place, as the insulation is going to help keep the pipes at a constant temperature, and it is also going to protect the pipes. With insulation, you can be certain that your pipes are going to be better guarded against potential damage and are also going to be protected against extreme heat and cold.

Insulation that is built into the pipe is often on the inside of the pipe and does help to protect it from extreme temperature fluctuations. With insulation that is added after the fact, it may be better equipped for protecting against cold, but it can still protect against other issues that might arise along the way. Insulation is very handy and can help protect your pipes, which is why we always recommend insulating pipes for longer-lasting pipes.

pipe erosion

Posted by & filed under Pipe Corrosion.

Preventing pipe erosion is critical to managing the integrity of needed infrastructure. There are various forms of piping erosion, also referred to as piping corrosion, that can affect operations including uniform corrosion, pitting corrosion, microbiologically influenced corrosion, and others. Here’s what to know about them and how to prevent them.

1. Uniform Corrosion

Uniform corrosion is a form of pipe erosion that can occur uniformly across an exposed surface. This is easily identifiable as rust. Corrosion like this can be mitigated by the use of protective coatings, corrosion inhibitors, and cathodic protectors.

2. Pitting Corrosion

Pitting corrosion is a form of pipe erosion that is localized to small areas, often where there is an abrasion in the base metal or where the surface has not been treated properly. Proper material selection, pH control, and either anodic or cathodic protection are typically used to mitigate pitting corrosion.

3. Galvanic Corrosion

Galvanic corrosion can occur at a joint between two metallic or semi-metallic conductors which have contrasting electrochemical potentials when they are exposed to an electrolytic fluid. Avoiding joints between materials that are far apart in the galvanic series and insulating dissimilar metals when possible are two ways to mitigate galvanic corrosion.

4. Crevice Corrosion

Crevice corrosion occurs immediately adjacent to a joint. The gap between joined materials acts as an electrochemical concentration cell. Eliminating crevices by continuous welding is an effective way to mitigate corrosion of this type.

5. Intergranular Corrosion

Intergranular corrosion is more prevalent in alloy castings and is largely caused by compositional variances. It occurs along grain boundaries and can lead to cracking. The use of low-carbon stainless steels and aluminum, as well as post-weld heat treatments, can help prevent intergranular corrosion.

6. Microbiologically Influenced Corrosion

This type of corrosion can occur when either aerobic or anaerobic bacteria cause an accelerated rate of corrosion. To avoid this, regular cleaning of pipes that are predisposed to high levels of sulfides is advised. Chemical treatments and inhibitors can also be used to reduce the presence of bacteria.

There are many ways to avoid or mitigate pipe erosion depending on the cause of the corrosion itself. Another more general options are pipe saddles. Pipe saddles are designed to insulate pipes from their supports, eliminating the risk of corrosion by preventing moisture penetration and metal-on-metal contact. This can all be done without any chemical mixing, straps, or hot work.

pipe pads

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Metal corrosion can be a killer for piping systems, no matter how advanced they might be. In fact, metal corrosion costs the U.S. economy nearly $300 billion every year. While pipe pads won’t help from corrosion on the inside of pipes, they can do something about corrosion and damage from the outside. But first thing’s first, what are pipe pads, and how can they help?

What Are Pipe Pads?

Wear pads, also known as pipe pads, are pipe support pieces that help hold pipes apart, reducing metal-on-metal damage and potential corrosion. Pipe pads are made of a composite material that fits over the outside of a pipe. The pad then acts as the main contact point that the pipe rests on.

Why Do I Need Pipe Pads?

Unchecked corrosion can cause serious damage to even the best piping system. As corrosion weakens the pipes, they can begin to break down. Even beyond the immediate financial costs of repairs, severe corrosion can lead to shutdowns, damage to equipment, and even on-site injuries. Wear pads are one easy solution to help stop exterior pipe corrosion and boost the longevity of your piping system.

How Do They Work?

Pipe pads are designed to move with pipes, protecting them from dust and grit that may become trapped between other barriers and the pipes themselves. They also account for thermal movement. This allows pipes to move naturally, expanding and contracting as the temperatures change. Because pipes aren’t restricted, there’s no risk of point loading and damage from restriction.

As pipes move and shift over each other, the motion can wear on and even scrape off the pipe’s protective outer coating, allowing microbes a way in. Wear pads will absorb the surface impact caused when pipes rub against each other at crevices, putting a stop to crevice corrosion. They’re also easy to install — no welding required!

Wear pads are designed to help stop exterior pipe corrosion, extend the life of piping systems, and drive overall long-term performance. They’re simple to install and protect against a range of potentially damaging factors threatening your system’s functionality. While they won’t stop corrosion from the inside of pipes, they can be a great asset when it comes to corrosion from the outside, and other kinds of metal-on-metal damage.

pipe corrosion prevention

Posted by & filed under Pipe Corrosion.

Pipeline corrosion happens because metals are sometimes vulnerable to chemical reactions that weaken them. Once the metal is weakened, it becomes susceptible to rust and may form cracks and holes. This is a big problem because pipeline corrosion results in a $9 billion loss for the US economy each year alone.

Pipeline corrosion prevention is, therefore, crucial, especially because once corrosion begins, it will quickly spread to other piping and non-piping surfaces. Here are the pipeline corrosion prevention tips you need to know.

Monitor pH and Oxygen Levels in Your Water

The wrong type of water can cause corrosion. That’s because some metals like copper are weakened if the pH is too low, so the pipe’s lining will get damaged. Ideally, you want to make sure your water’s pH is as close to neutral as possible, which is why the EPA recommends a pH range of between 6.5 and 8.5.

The other thing is, your water’s oxygen level and temperature shouldn’t be too high as this facilitates corrosion.

Protect Your Pipes

A big part of pipe corrosion prevention is adding protective linings and coatings to all metals and other surfaces. Typically, this is done by adding a layer of corrosion-resistant zinc to metallic surfaces. Corrosion can have many entry points, so make sure your beams, joints, and bolts are also protected. Use a sealant to eliminate crevices where corrosive bacteria can hide.

Beware Corrosive Bacteria

Chemicals and high pH levels are not the only things that cause corrosion. Pipe corrosion can also be microbiologically induced. You can avoid this by keeping your pipes clean. Ensure that any fluids passing through the pipes are clean by using inhibitors or biocides or chemically treating your water and other fluids passing through your pipes.

Insulate Metal Piping

Corrosion happens when metallic surfaces get in contact with the wrong material. That’s why it’s best to install insulation, to prevent the chances of weakened pipes. You should especially watch out for galvanic corrosion which happens when the wrong types of metals are in contact.

One metal will “steal” electrons from the other, creating weakened sections that are susceptible to corrosion. By insulating your pipes, you prevent galvanic corrosion and extend the lifespan of your pipes.

Pipeline corrosion is a huge issue in most industries. Thankfully, these practical and helpful pipeline corrosion prevention tips will help you fight this issue, so you can avoid huge losses.

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The oil and gas industry heavily relies on thousands of miles of running pipelines to transport products that run the US economy. According to data from the US Department of Energy, the US maintains approximately 2.6 million miles of natural gas and oil pipelines across the nation. This infrastructure serves as a vital artery for the energy sector. It may necessitate constant maintenance to prevent any structural defects that can affect functionality.

Economic Impacts Surrounding Pipe Wear

Corrosion is the bane of most industrial complexes, including the oil and gas industry. The natural process leads to pipe erosion and deterioration, resulting in significant property damage, injury, or death. A study by NACE International showed that corrosion cost the US oil and gas exploration and production an estimated $1.4 billion in losses annually. Early detections and mitigation measures such as pipe wear pads are key to mitigate its impact.

Here are the impacts of corrosion that pipe wear pads can help you avoid.

1. Expensive Product Replacement

The economic losses attached to corrosion can be extensive. The continuously eroding pipe and joints may require replacement in an expensive repair process. Using corrosion protection methods such as a pipe wear pad can prevent vibrations and rust formation, common causes of pipe erosion. These measures can save your plant the massive costs attached to replacing pipeline components destroyed through corrosion.

2. Structural Breakdown Leading to Shutdowns

The gradual wear down of your straight pipes, flanges, gaskets, and other components can weaken your pipeline infrastructure. The structural breakdown may necessitate a pipeline shutdown to carry out the necessary repairs. Utilizing pipe protection measures can help extend the useful lives of your pipeline components and components while decreasing your expenditure on repairs and maintenance.

3. Loss of Valuable Product

Gradual pipe erosions, especially on your joints, can result in cracks in the pipeline. The crevices may result in oil or gas leaks that can result in the loss of valuable products. A pipe wear pad can reduce the mechanical wear on your joints, reducing your product loss from corrosion damage. Contamination of the product through the cracks formed due to corrosion may also decrease the value of the fluids transported.

4. Safety

According to the US Pipeline and Hazardous Materials Safety Administration, corrosion is responsible for 18% of pipeline accidents in the United States. Loss of pipe strength at the corroded location can result in splits that can result in workplace accidents. Stress corrosion cracks can result in the release of flammable products onto the environment, increasing the risk of catastrophic accidents in your oil and gas plant. A corrosion protection system can help prevent pipe wear that can result in accidents that destroy your assets.

5. Compliance Issues

Corrosion can also mean safety issues from non-compliance with federal regulations. These include pipeline inspections, reporting corrosion-related incidents, and filing accident reports. Failure to follow these instructions may result in hefty fines that can impact the profitability of your plant. A pipe wear protection system can help you meet compliance requirements without compromising on quality or production output. It ensures a smooth operation that preserves your assets and decreases the chances of accidents resulting from faulty corroded pipelines.

6. Environmental Issues

Oils spills resulting from damaged pipelines can contaminate the local flora and fauna. This can lead to several fines and penalties that may impact your assets and reputation as an environmentally responsible company. Environmental damage costs are also likely to increase insurance premiums, which affect your business’s bottom line. A pipe wear pad system can help reduce the loss or contamination of your valuable products through corrosion while protecting your plant from costly lawsuits related to spills and accidents caused by corroded pipes.

Looking at the economic impacts that arise from pipe wear indicates the importance of a corrosion protection system for your pipeline. A pipe wire pad in a critical section of your piping with joints can help you make cost savings for your oil and gas plant. To learn more about pipeline corrosion prevention tips, reach out to DynaGard.

pipeline corrosion protection

Posted by & filed under Pipe Corrosion.

Pipeline corrosion alone has the potential to cause more serious problems if ignored, making pipeline corrosion protection an important thing to consider. Corrosion occurs when old metal pipes corrode from years of use, causing a leak or a burst and leading to serious wastage of water. Here are some warning signs that can help you catch and repair a corroded pipe before worse damage occurs.

Discoloration of Your Pipes

If you notice areas on your pipes that have a different color from the rest of the pipe like blue or white, this may be a sign of pipe corrosion. Similarly, stains, flaking, and dimples may indicate a weak spot in your pipes. This weak spot could be at greater risk of failing.

Minor Leaks

If you spot wet areas near your pipe or discover a leak no matter how small, you should call in an expert to do a full inspection. Pipeline corrosion protection is important to prevent high water bills due to leaking pipes that ought to be replaced.

Smelly Water

If you start to notice a strange smell in the water coming from your taps, you have a potential corrosion problem. The smell may be metallic, like copper or iron, and this is a sign that you have corroded pipes that are transferring the corrosion to your water as it flows through the pipes.

Poor Water Pressure

When you notice poor water pressure in certain outlets in your house, like faucets or showers, this is a sign of corrosion. It occurs when a pipe has been corroded, leading to a buildup of corrosion that has breached the pipes and is now causing a partial blockage within them.

Discolored Water

If you have corroded pipes that have been breached by the corrosion, the water coming out of your taps may be discolored in the color of the specific metal that makes your pipes. This may be brown for steel or iron pipes, or blue-green for copper pipes. Water that has been sitting in your pipes for that long takes on the color of the corrosion when it starts to flow.

With pipeline corrosion costing the U.S. economy over $9 billion every year, it is a widespread issue that needs to be solved immediately when it’s discovered. Pipeline corrosion protection can save you a lot of time and money, as well as help you to stay healthy because consuming water with corroded elements in it can lead to serious diseases.

preventing moisture penetration

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One of the best ways to limit the occurrence of moisture in piping is to insulate the pipes. For this, professionals often use non-absorbent, fiber-free materials, which can help to avoid mold and its far-reaching consequences. Read on to find out other ways of preventing moisture in piping.

Identify the Sweating Water Pipes

If you keep having a moisture problem in your piping, chances are it’s not all the pipes that are causing the problems. Therefore, one solution can be to identify the sweating pipes. Unfortunately, it might not be easy to access these pipes directly, and without direct access, fixing this problem can be impossible. The first step should be to figure out a way to expose the pipes. Please note that you may need to cut into drywall or other finished coverings for this. Once you expose the pipes, you then find ways of preventing moisture penetration.

Eliminate Additional Moisture

After exposing the pipes, you will need to repair any issues that are causing moisture. You can even find that there are some leaky or dripping pipes. Depending on what’s causing the pipes to leak, you can correct the problem with simple measures like tightening a faucet.

Insulation

Insulating water pipes, ducts, and fitting is a great method of preventing moisture penetration. Without insulation, there will be a lot of condensation, which can lead to many problems. A great material to use for this is a closed-cell elastomeric foam material. Apart from preventing the occurrence of moisture, this material is also a great way to limit the growth of mold in the insulation.

Avoid gaps in Piping Systems.

You can use ArmaFlex 520 to seal all your seams and avoid gaps which will help in preventing moisture penetration. There are other materials you can use as well but ensure they are non-moisture-absorbing. You should watch out for this, especially if you are dealing with chilled water and refrigeration piping. With these kinds of pipes, condensation can easily become a problem.

Apart from dealing with the moisture problem, you might also want to take measures to ensure that your pipes are not attacked by corrosion. For this, you can use pipe saddles as a barrier from their supports.

These will eliminate the risk of pipe corrosion by ensuring that no moisture penetrates and that metals do not come into contact with each other. This can all be achieved without mixing chemicals, straps, or hot work.

pipe wear

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There are a lot of forces that threaten the integrity of pipe systems. Some of the forces that present as issues to engineers when designing pipe systems are heat and moisture. To prevent corrosion and wear from destroying your pipe system, you can use pipe wear pads. Wear pads can minimize the rate of corrosion and prevent unnecessary downtimes that come with pipe repairs.

What Is a Wear Pad?

A pipe wear pad is a support that is used to isolate pipes and to minimize metal-on-metal damage. This piece of equipment is made using a composite material that matches the diameter of the external pipe circumference. The pipe wear pad serves as the main contact between the pipe and its support system.

How do Pipe Wear Pads Work?

Even if you cannot see it, your pipes are constantly exposed to a lot of wear, tear, and corrosion. Apart from the financial loss, erosion can weaken pipes which might result in shutdowns and damaged equipment.

Wear Pads Reduce Metal-on-Metal Contact

Any time the metal in the pipes scraps the surrounding systems, there can be damage to either of the pipes in contact with each other. Pipe wear pads prevent this contact from occurring and therefore prevent the following problems:

Galvanic Corrosion

When metals of different compositions come into contact with each other, it can cause an electrochemical reaction known as galvanic corrosion. This reaction can damage metals and lead to ruptured pipes. Wear pads prevent this by acting as a physical barrier that prevents metal-to-metal contact.

Metal-to-metal wear

Even in cases where there are no chemical reactions, each time metals rub together; there will be significant wear that occurs. This is also true for pipes that rest on support beams. With changes in temperature, these pipes will expand and contract, and their outer coating will wear as a result of friction with the surface of the beams. Wear pads prevent this friction, thereby preserving the outer coating of the metal pipes.

They Stop Crevice Corrosion

When pipes move on support beams, the friction can create crevices that will let microbes in. Part of the microbe population includes corrosive bacteria, which can spread to other pipes and weaken them. Wear pads prevent the formation of these crevices by absorbing impact and preventing damage to the underlying pipe’s metal.

Pipes are constantly moving. While you might not notice this movement, it is significant enough to stop damage. Wear pads act as buffers that prevent damage from occurring due to the movement of pipes.

pipe pads

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Corrosion control remains a key pillar in supporting human scientific endeavors in technology, engineering, and material science. According to recent studies by the Battelle Institute, metal corrosion costs the U.S. approximately $300 billion annually. Oil, gas, and water companies spend over 6% of their total revenue combating corrosion.

Critical to the efforts laid towards corrosion control is preventative maintenance. Products such as pipe pads provide excellent solutions to external pipe wear, allowing companies to save thousands of dollars. Pipe erosion can quickly get out of hand. Here are reasons why you may need to protect your industrial piping system with DynaGard pipe pads.

1. Reduce Metal-to-Metal Pipe wear

Naked pipes are a huge problem for most industrial plumbing, especially on joints and supports. The bare metallic pipes grind against each other, wearing down the protective outer layer. This creates an opportunity for rust to set in. Worse, dissimilar metals may end up in contact, causing galvanic corrosion. Pipe pads have a rigid, composite shell that creates a barrier between the two pipes and support. Preventing the metal contact halts the disruptive process at the start.

2. Protect Your Pipes from the Elements

Industrial piping passes under a variety of harsh environmental conditions, which may accelerate the rate of depreciation. From salty sea air in marine environments to ice formation in cold lands, external elements can significantly damage your plumbing parts. Pipe pads act as a barrier between the harsh elements and your metal pipes, actively protecting them from corrosion.

3. Insulate Pipes

Heat and moisture are arguably the most notorious causes of corrosion in industrial piping systems. High heat or ice formation on the outer surface may cause the layers to chip away. Additionally, the frequent thermal expansion and cooling result in moisture accumulation on the surface, supporting rust formation. DynaGard wear pads cover your pipes underside, covering up the condensation cavities. The composite padding inhibits the formation of water droplets at your pipe joints and prevents moisture penetration to your metal piping.

4. Easy Installation

Traditional protective products require specific installation conditions, including surface preparation, set-up time, or heat for welding or glue sticking. Pipe pads are easy to fix, unlike other systems. You do not require any special skills. You only need to raise your pipe of the support, clean the underside, remove the adhesive liner, stick the pipe wear pad and lower your pipe to the support. The simple installation process makes it easy for any technician in your plant to manage corrosion.

5. Cost-Effective Investment

The goal of every business is to maximize its revenues while reducing its expenses. Corrosion protection systems such as pipe pads can increase your profit margins by significantly reducing corrosion impacts on your industrial plumbing. Experts estimate that using the available corrosion control practices; industries can save between 15% and 35% of the cost of corrosion. This is approximately $375 to $875 billion annually on a global scale. Pipe wear support is affordable and can help keep your pipe wear expenses low.

Corrosion is a huge menace for any industrial plant. Pipe pads can help you prevent corrosion while increasing the life of your metal piping. For more information on pipe corrosion prevention tips, reach out to DynaGard.

prevent pipe corrosion

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At some point in time, every material starts to wear and tear. That is also true for pipes. The laws of thermodynamics state that once work is put into making a pipe, its highly organized structure will only start to deteriorate. There are many forms of deterioration when it comes to pipes. For instance, the structure of pipes can be weakened by corrosion, fatigue, or even thermal stress.

Regardless of what is causing the wear and tear, the pipe structure will eventually fail. Let’s look at some of the factors that influence external pipe corrosion. External pipe erosion happens when the material that creates pipe walls thins out and weakens over a period of time. Here are some factors that influence external pipe corrosion:

Thermal Stress

Most materials expand and contract when they are heated and cooled simultaneously. Sometimes this stress might not be enough to destroy the structural integrity of a pipe, but when these forces are combined with others, they can have a significant impact on the structure of the pipe. This causes what we know as creep. Creep causes cracks which can then lead to corrosion of the exterior of the pipe. It is important to understand this concept in order to prevent pipe corrosion.

Contact with Other Materials

Another common cause of erosion in pipes is contact with different materials. For instance, a pipe can be placed on top of saddles that are designed to support its weight. While this is useful for support, constant contact with the saddles can result in wear and abrasion, which eventually leads to corrosion. The material on the outside of the pipe starts to get removed, which creates good enough conditions for rust to occur. This is probably the most common cause of exterior corrosion in pipes. To prevent pipe corrosion, you have to minimize metal to metal contact by using proper pipe saddles.

Moisture

Galvanic corrosion happens when a cathode and an anode are spaced out by an electrolyte. This happens when a pipe and its saddle are separated by drops of water. This is the corrosion that everyone else knows and is familiar with. If, however, pipes are padded and the saddles are designed properly and insulated, moisture will not get into the space between the pipe and the saddle, which will prevent galvanic erosion. Properly designed saddles and pipe wear pads will also prevent metal-to-metal contact. This is all achieved without chemicals, hot work, or straps.

There are several factors that can lead to external pipe corrosion. It’s important to ensure that pipes fitted with wear pads are properly saddled and insulated to prevent exterior pipe corrosion. It is also important to note that you can significantly prevent pipe corrosion with pipe pads.

pipeline corrosion protection

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Pipeline corrosion is a potential hazard for the oil and gas industry because it can affect the production and transportation processes. When pipelines are weakened over time, they can break easily and cause explosions and other equivalent dangers related to health problems for those nearby. This is why pipeline corrosion protection is an essential measure to curtail the effects thereof. This article will briefly highlight the causes of pipeline corrosion, signs to look out for, and effective measures to provide you with sufficient pipeline corrosion protection.

Common Causes

Pipeline corrosion can be categorized into internal and external corrosion. In internal corrosion, the contaminants are usually the materials that are transported within the pipeline such as chemicals and water. Whereas, external corrosion is mainly caused by the surrounding environmental conditions that can affect the coatings and cause them to disband. Other factors include poor workmanship during the pipeline installation process.

Detecting Corrosion

If you do not conduct regular maintenance on your pipeline system, then it will give you problems. If you are having trouble figuring out if your pipes are disintegrating or if the brown appearance is just soil, consider the following ways to detect corrosion.

  • Conduct a visual inspection to look for obvious signs of damage, including cracks or pitting.
  • Perform ultrasonic testing to identify thinning inside the pipeline walls.

Install high-tech equipment into the pipeline; as it moves through the line with the product (oil or gas, for instance), the equipment will detect potential problems.

Prevention

Pipe saddles are designed to insulate pipes and eliminate the risk of corrosion by preventing moisture penetration and metal-to-metal contact. They don’t require chemical mixing, straps, or hot work. The adequate protective coating is as essential as regular maintenance. Other preventative measures include using corrosive-resistant materials and cathodic protection.

The Bottom Line

Pipeline corrosion is a natural occurrence that you cannot fully prevent from happening. However, knowing what the causes are, being able to identify early signs, and utilizing measures to ensure pipeline corrosion protection as part of a regular maintenance process can benefit your business. If you suspect that your pipeline system may be in danger of corrosive damage, you should contact a professional who can determine the extent of the pipeline damage.

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The plumbing industry is a multi-billion dollar industry, and it is dependent upon metal pipes. Metal pipes are used beyond plumbing, however. Natural gas, oil, and water are all transported through underground metal pipes. These pipes are built to last for years, as it’s obviously extremely expensive and time-consuming to replace them. However, they are not immune to damage. Perhaps one of the main types of damage that these metal pipes can undergo is corrosion. Corrosion can occur when metal pipes are exposed to chemicals and water over time, and pipe erosion can get out of hand quite quickly. In fact, metal corrosion can cost the U.S. economy almost $300 billion each year.

It’s incredibly important for those in charge of pipe systems to invest in corrosion prevention methods. Perhaps one of the most significant types of corrosion prevention is the pipe wear pad. Pipe wear pads can make a significant difference for pipelines. But there is a lot of misinformation existing about this corrosion prevention tool. With that being said, let’s explore some of the advantages of using pipe wear pads.

1. They Prevent Friction

Perhaps one of the most significant benefits of using pipe wear pads is that they provide friction prevention. Friction occurs in pipelines due to vibration, especially at the connection points of the piping system. As this vibration shakes the pipes, the protective coating that prevents corrosion will gradually wear away. Metal on metal friction is created in the process. This results in long term damage, which potentially calls for repairs or even replacements.

The reason why this damage occurs in the first place is that condensation can collect on these metal on metal areas. This is where corrosion comes into play, and it can spread throughout piping systems fairly quickly. Pipe wear pads are some of the only types of prevention that are effective against this particular issue.

2. They Isolate the Pipe From Support

One of the main reasons why corrosion and wear occur within piping systems is that pipelines allow for too close a connection. Therefore, it’s all too easy for pipes to rub against each other and cause damage.

Pipe wear pads essentially separate the pipes from the support systems and isolate the pipes. This reduces the risk of friction, while also preserving the pipes for the long term. Additionally, these pads also can make it easier for repairs to do be done on individual sections of pipelines due to the isolation that it creates.

3. They Save Money

While it may initially be somewhat costly to add pipe wear pads if they were not already existing within pipelines, in the long term they save money. Corrosion and damage make it necessary for pipes to be repaired, often prematurely. These types of repairs can be prevented through the use of pipe wear pads.

Pipeline repairs are incredibly important, but they’re also quite expensive. They require unearthing pipelines and sending employees down to work on them, often for days at a time. The materials themselves are expensive, and the labor adds to that expense. Any way of preventing this issue is very much worth the cost.

4. They’re More Effective Than Alternatives

One of the main alternatives to pipe wear pads in terms of attempting to prevent pipe corrosion is the classic pipe half-saddle. However, this method often isn’t as long term as pipe wear pads.

Pipe half-saddles actually require changing out every support structure in a system. This is quite expensive, and they don’t always last as long as pipe wear pads. Therefore, it makes much more sense to invest in pipe wear pads outright.

There are lots of benefits to using pipe wear pads. What’s most important is that these pads can be relied upon for the long term, reducing friction and creating a more safe and stable environment for pipelines and those that rely on them.

preventing moisture penetration

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There are so many reasons why pipeline corrosion is a problem. On a practical level, pipeline corrosion can cause pipes to break or leak, potentially causing massive environmental damage over time. But on a financial level, the damage is severe as well. In fact, pipeline corrosion alone costs the American economy over $9 billion every year. But despite the fact that pipeline corrosion may seem to be inevitable to some, it can in fact be prevented through careful strategies and applications.

Perhaps one of the most important factors to consider when exploring pipeline corrosion prevention tips is understanding why pipelines corrode in the first place. There are actually different types of pipeline corrosion, and they can be dependent on what the pipes in question are made of, where they are located, and the materials the pipes are transporting.

What Types of Materials Are Used for Pipes?

As previously mentioned, the type of materials used to construct a pipeline can determine why the pipeline is corroding in the first place. Some of the most popular types of materials used include galvanized steel, copper, PVC, polybutene, CPVC, and polyethylene. Usually, the type of material chosen is selected based on the type of material being transported. Galvanized steel, for example, is usually selected to transport oil, petrol, and gas.

This should be considered heavily when preventing moisture penetration, for example. There must be a balance between ensuring that liquids are being transported efficiently and preventing corrosion.

What Are the Different Types of Pipeline Corrosion?

Different types of corrosion can occur depending on the conditions the pipeline is subjected to. One common type of corrosion is pitting corrosion, which occurs when a small hole or pit forms in a part of the pipe, slowly deepening over time. Microbiologically influenced corrosion can also occur, which is often dependent on the types of microorganisms the pipeline is exposed to. Though these organisms, which include fungi and algae, do not cause corrosion, they can speed up the corrosion process. Galvanic corrosion, in comparison, occurs when metal interacts through electrical contact with another type of metal.

The wide variety of different types of corrosion that can occur is why different types of pipeline corrosion protection strategies need to be considered. Preventing moisture penetration, however, should always be a priority for those responsible for pipelines. As moisture affects the pipelines themselves, it can cause oxidization and therefore rusting, which will gradually break down the pipes over time. It’s incredibly important that this type of corrosion, in particular, is prevented.

How Can Pipeline Corrosion Be Prevented?

There are several different strategies that can be taken to prevent pipeline corrosion. Perhaps one of the most common methods of preventing moisture penetration is the application of pipe wear pads. Pipe wear pads actually serve multiple purposes and are perhaps some of the best means through which contractors can protect pipelines.

One of the reasons why pipelines become corroded is that they vibrate and often rub against each other. This wears down protective coatings on the metal and eventually thins out the metal itself. Additionally, the metal is more susceptible to the effects of moisture when it is thinner, further emphasizing the need for pipe wear pads. Essentially, pipe wear pads are liners that are filament-wound and fiber-reinforced. They are fitted onto pipes themselves and act as cushions that isolate the pipes and keep them from rubbing against each other.

There are different types of pipe wear pads available. Some require epoxy in order for them to be attached to the pipes, while others are naturally easier to mold onto the pipes through stick and peel methods. Pipe wear pads should be resistant to condensation, chemicals and acids, and ultraviolet light.

Due to the fact that they can both safeguard the pipes against the effects of vibration and aid in preventing moisture penetration, pipe wear pads are among the best methods for preventing corrosion in general. They are cost-effective, fairly simple to apply, and generally long-lasting and effective. It’s crucial that pipelines are outfitted with this type of material in order to avoid the long term effects of corrosion.

pipe wear

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Pipe wear and corrosion are dreadful enemies that every industry has to deal with. Over the past half-century, different approaches to studying corrosion’s national costs show the equivalence of 3-4% of each nation’s GDP. Metal corrosion costs the U.S economy nearly $300 billion annually. Globally, the figure stands at a staggering $2.2 trillion.

Beyond the astronomical figures, pipe wear can also lead to catastrophic destruction, workplace injuries, and halted production processes. Even worse, the enemy is sneaky and slowly-creeping, hard to detect with the naked eye.

Corrosion Prevention Methods

However, pipe wear and corrosion don’t have to be scary. There are effective pipe protection systems that you can use to keep your pipeline safe and extend its life. Pipe pads are among the most popular solution for piping projects.

Pipe wear pads are composite liner membranes that provide a light coat of protective material for your pipes. The pads are placed under joints and metal to metal surfaces, acting like a protective layer. The composites prevent metal abrasion that results from pipes grinding against each other.

Still not convinced how pipe wear pads can extend the life of your metal piping systems? We’ve identified three ways you can use DynaGard pad systems for long-term pipe integrity.

1. Insulate Pipes

Heat and moisture are the two most common issues for engineers designing a piping network. Alternating cycles of rapid heating and cooling of the pipes cause pipe wear. The temperature changes cause metal pipes to expand, contract, and move. External cracks start to appear, which leads to leaks within the pipes. The moisture lining the outer surfaces leads to a build-up of rust, eroding pipes. Wear pads work in both extreme heat and cold conditions. The non-conductive composite reduces thermal movement, which contributes to longer-lasting pipe systems.

2. Reduce Friction Loss

Pipe wear pads provide a protective coating that prevents metal pipes from vibrating against each other. As the slurry flows within the lines, vibrations are inevitable. The slight movement of the piping system and its supports could lead to structural damage. The frictional forces may also cause pressure loss that results in operational constraints. The pipe protection pads reduce vibrational friction, thus assisting in extending the plumbing system.

3. Prevent Corrosion

Your industrial piping system is exposed to harsh corrosive forces. Pipe wear via corrosion occurs gradually over long spells, which eventually leads to erosion. As a plant manager, there are two common corrosion culprits you should be mindful of.

  • Galvanizing corrosion: Occurs where two dissimilar metals are in close contact. It kick-starts an electrochemical reaction that sees one metal pull electrons from the other less reactive one. A pipe wear pad insulates the pipes, forming a physical barrier that separates the metal surfaces.
  • Surface Pipe Wear: The constant movement and rubbing of metal pipes peel the protective paint layer present. Condensation on the surface leads to moisture build-up that results in rust. A pipe wear pad creates a buffer zone, preventing moisture penetration. Your piping system remains safe, having extended life.

Protect Your Plumbing

Pipe wear and corrosion can lead to substantial financial losses, on top of other risks. The DynaGard Pipe wear pad seeks to prevent the unseen enemy from creeping into your pipes. In the end, your plumbing systems remain strong, resilient, and can last longer.

eroding pipes

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Many factors can cause issues related to pipe corrosion. It all depends on the environment and the presence of variables that can deplete the quality of materials. If the conditions are right, corrosion will happen quickly, and you will start having issues with your plumbing.

Here are some issues you should keep in mind when planning for pipe corrosion prevention and repair.

Corrosion at Joints and Seams

It is not uncommon for corrosion to take place at the joints of your plumbing. That’s because the fluid gets stuck at the point where the pipes intersect. The liquid is also more likely to stagnate at the seams where there is a change of directions.

If there is a high amount of acids, it will erode the metal at a much faster rate in these areas. High pressure can also accelerate the process of corrosion. The pressure will increase the chances that the liquid will get stuck around the seams.

Pitting Pipe Erosion

Pitting is the formation of small holes resulting from corrosion along the pipe. It often occurs when there is the presence of corrosive elements such as chloride or bromide. Sulfides and a variety of other compounds may also be responsible for pitting on pipes.

Several different factors may cause pitting. Pitting has made it complicated for engineers to design effective pipe corrosion prevention strategies. The holes may be elliptical, wide, narrow, or long. The pits are also localized and are hardly ever evenly distributed. So it may be hard to spot without routine monitoring and inspections.

External Pipe Corrosion

External corrosion is often the result of environmental variables. It is prevalent in coastal regions where the humid and saline moisture can accelerate rusting. External and chemical factors within the industry may also settle on the plumbing will, over time, cause corrosion.

Fortunately, you can prevent pipe corrosion with metal coatings, pipe wear pad, and other appropriate treatments. Since the coating can also deteriorate, the plant should inspect and treat the piping as per manufacturer recommendations.

Water Problems

When devising a pipe corrosion prevention plan, you need to understand the role of water. In industrial plants, the chances are that the fluid contains chemicals that can diminish the long-term pipeline integrity. The temperature may also speed up the process of metal erosion.

The velocity of the water can also cause turbulence, which acts as a catalyst for corrosion. The defects may be more prevalent at those points where the piping turns abruptly.

Source of Inefficiencies

Corrosion can cause inefficiencies across the industrial plant in a variety of ways. First, minerals can buildup around the heating elements of appliances reducing their capacity to heat water. The flow rate and pressure will also go down as erosion eats away the walls of the metal piping.

Corrosion can cause many problems with the plumbing within the plant. It also comes with substantial financial implications that cost the economy more than 300 billion annually. It is, therefore, advisable to be aware of the factors that can accelerate the process before installation. You also need to make monitoring and inspections part of your pipe corrosion prevention strategy. It is easier to detect erosion than when performing repairs.

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Metal corrosion costs the United States’ economy up to $300 billion annually. Bare or insulated piping that rests on structural steel will have corrosion problems that cause the pipe to leak. Bare piping just cannot rest on structural steel in a manner that doesn’t allow water to become trapped. Even protective paint cannot withstand corrosion over time. Typically, a paint system isn’t designed to withstand immersion service anyway. It will soften over time with the influence of water that has been trapped being one of the main causes of pipe erosion. This is what causes protective pipe coatings to have a corrosion problem and fail when the pipe moves and exposes parts of the steel surface leaving it bare.

Sometimes protective coatings just are not applied correctly during piping installation too. When this happens, a crevice can collect moisture that causes an accelerated rate of corrosion. It doesn’t matter if the support and pipe are made from the exact same material like carbon steel. The metallurgical difference provides the tiniest potential difference which can cause the formation of corrosion cells. Crevice corrosion, as well as any other type of corrosion, can lead to a hazardous situation for any piping system.

 

Pipe Pads Are the Solution

When you want long-term pipeline integrity, it takes the use of pipe pads. One of the top pipeline corrosion prevention tips is to utilize adhesive bonded, non-metallic pipe pads. Pipe protection of this sort keeps crevices from even forming. Pipe pads, otherwise known as wear pads, are adhesively bonded to pipes to create a continuous seal that is easily maintained around the pipe cradle to prevent crevices from forming. Pipe pads are easily installed and provide superior protection making them a cost-effective product for protection from corrosion for pipes.

 

Get Specially Designed Protection

A pipe wear pad from leading manufacturers is specially designed to insulate a pipe from its support while also swiftly eliminating the risk of corrosion via prevention of moisture penetration as well as metal on metal contact. When you use pads without chemical mixing, hot work, or straps you are assured a simple way to install adhesive liners that prevent damage otherwise caused by movement due to expansion, moisture penetration, and metal on metal abrasion with a pipe wear support.

 

Use Uniquely Designed Pipe Wear Pads That Are Cost-Effective

You don’t want to use just any pipe wear pads to protect your pipes. It takes fast, cost-effective, and easy protection that doesn’t require any training or special tools to install. The adhesive should be a very high bond strength to encourage a long-lasting and secure hold. Get superior protection as well as easy installation using pipe pads that help the gas, petrochemical, and oil industries reduce costs while preventing corrosion in conduit systems.

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Naked or uninsulated pipes pose a risk to the structural integrity of your piping system. The potential for pipe corrosion and damage is significantly high. The industrial piping systems naturally carry corrosive products. When combined with stress, humidity, and excessive pressure, the pipes eventually weaken and give in.

 

The damage can be devastating. Every minute that your production unit is not functional, the company is bleeding money. The weakened and eroded parts can turn into ticking time bombs that may result in worksite injuries and completely ruined projects. Currently, corrosion costs the US economy approximately $300 billion every year, with the global figures standing at $2.2 trillion.

 

What Are Pipe Wear Pads?

 

Maintaining an industrial or commercial piping system involves an endless battle with a subtle, slowly-creeping enemy. Corrosion occurs gradually over the years, eventually eroding your metal pipes.

 

Again, high vibration levels can scratch off your protective coating, exposing the metal pipes to the elements. Condensation that occurs on the exposed metal leads to rusting, which corrodes and weakens the pipe.

 

Pipe pads are composite, fiber-reinforced polymers that are attached to a pipe. The liner padding insulates the pipes at support joints, acting as a cushion to isolate the metal piping. The isolator works as a buffer that protects against vibrations and corrosion to your pipes.

 

Here are the benefits of using wear pads

 

1. Reduce Pipe Abrasion

 

The constant movement of pipes rubbing against each other can gradually wear them down. As the naked pipe vibrates, it shifts and slides across the surface, leading to mechanical chipping and ruptures. Wear pads can reduce friction by eliminating metal-to-metal contact.

2. Helps Insulate Pipes

 

One of the major causes of pipe erosion is galvanic corrosion. The exchange of electrons between dissimilar metals can accelerate the destruction of your piping system. Composite pads insulate pipes, preventing them from touching against each other. The buffer helps to keep the surfaces from rusting by electrically isolating the piping from other metallic structures.

 

3. Prevent Moisture Buildup

 

Wear pads use a fiber-reinforced liner that has excellent resistance to condensation. It inhibits the formation of water droplets at your pipes’ joints that later cause corrosion. You can easily prevent moisture penetration by utilizing the composite padding.

 

4. Improve Energy Efficiency

 

Flowing through your piping system is an invisible, yet costly force; energy. Corrosion of your piping systems causes energy to seep out, resulting in wastage of money. Metal, as a good conductor, can be an easy gateway for energy to escape in the form of heat. That’s why you need to insulate pipes effectively to prevent energy loss. Wear pads do not absorb heat and can withstand extremely high temperatures.

 

5. Lengthen the Life of Your Pipes

 

Pipe wear pads can drastically cut down on abrasion, insulate pipes, and prevent condensation on your joints, which in the end increases the durability of your pipes. The corrosion protection system reduces the wear and tear on the underside of the metal piping, making your pipes last longer.

 

Controlling pipe movement and corrosion is at the heart of safeguarding your industrial piping. Wear pads insulate pipes, eliminating friction and galvanic corrosion at the points of support. For more information on how pipe pads can transform your commercial piping, feel free to contact Dynagard.

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Industrial pipes, as durable as they are, are still susceptible to corrosion just like any other traditional pipe systems are. Eroding pipes are costly to repair and often require replacement; pipes can corrode and erode from the inside out.

The only way to truly do pipe corrosion prevention is to install certain pipe wear support materials on the outside of the pipes to keep corrosion from beginning. Since metal corrosion costs around $300 billion yearly to the American economy, it’s important to learn ways you can prevent eroding pipes and how a pipe wear pad is beneficial.

Prevention is Less Costly Than Repair

It’s far cheaper to prevent pipe erosion than it is to repair it, so create a prevention plan over a restoration plan if you can. A pipe wear pad is one way to prevent pipe corrosion and will allow the pipe to be free of rusting and other erosion from the outside.

Prevention Creates Longer Lasting Pipes

In order to make the most profits for your business, your pipes have to last. Replacing worn and eroded pipes is a cost to your business and slows down your future profits. Preventing moisture penetration by installing a pipe wear pad is key to helping your industrial pipes last longer and be more profit-producing for your company.

Prevention Makes for Better Production

When you have healthy and durable pipes that are free of corrosion, you have an industry that can remain ongoing and current with production. The last thing you want is to have to halt production to make way for pipe repairs, so make sure to begin a pipe wear pad installation process to keep all your exposed and susceptible pipes from damage.

The best way to make sure your pipes work well for your business is to keep them from corroding in the first place. A wear pad for pipes is one of the many, and one of the most effective, ways to keep your pipes in great condition. Speak to a supplier about the ways you can prevent pipe erosion in the future once you have your pipe pads installed. Costs vary for the pipe pad installations, depending on how many you need and where the pipe wear pad supply you get will be placed.

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Each year, oil, gas, and water companies use approximately six percent of their total revenue to combat corrosion. Despite vast investments in corrective maintenance, pipeline corrosion continues to cost the American economy close to nine billion dollars annually.

 

The best approach to tackle the corrosion problem is by adopting a preventive maintenance approach. Corrosion protection systems need to be replaced more often than people do. Are you interested in these preventive systems? Below are some of the features to look out for in potential providers.

 

Effectiveness

 

Moisture and heat are some of the most notorious causes of pipeline corrosion. A standard refinery has alternating heating and cooling processes that are likely to bring corrosion problems. The instant interchange between hot and cold material causes pipe erosion, which primarily occurs in the form of external cracks.

 

With this problem in mind, any material you choose not crack easily. Whether it is a water company or an oil refinery, pipe protection has to be a top priority.

 

The protection begins by preventing moisture penetration. The presence of water particles can easily erode the external surfaces of exposed pipes. In most cases, firms opt for painting as an approach to curb pipe erosion, an approach that is only useful in the short-term.

 

In the long-run, you will need better corrosion protection systems, and the use of pipe wear pads is one of them.

 

Easy to Install

 

An effective corrosion protection system is easy to install. Unlike other complex systems, pipe pads are external components of the pipeline and are easy to fix.

 

The installation process should not require any special skills. In most cases, the protection systems do not need any form of welding. Additionally, they have no effects on the media being transported through the pipes. Instead, these systems insulate pipes that prevent contamination of the content.

 

In cases where special attention is required in the installation, the manufacturers must offer much needed support. Always obtain corrosion protection materials from reputable dealers who provide after-sale services.

 

Even when the materials are perceived to be easy to install, ask for an installation manual. Use this manual as a guide. In areas where you can’t understand, your dealer is only a phone call away.

 

Low Costs

 

The primary goal of each business is to generate enough revenues and have a wider profit margin. The presence of leaking piping systems does not contribute to these goals in any way. A corrosion protection system comes in to lower these costs.

 

The cost-effectiveness should play out in the sense that the installed system should be long-lasting. Unlike ordinary installations, a high-quality system should serve you for years, depending on the intensity of use.

 

Positive Reviews

 

Every problem in the world presents a new business opportunity. In the recent past, there has been an influx of new entrants into the corrosion prevention market. While some are genuine, the majority of them are out here to take advantage of desperate firms.

 

Any reputable pipeline corrosion protection firm must have an established and secure online space. Additionally, their website should have a reasonable number of genuine reviews. If anything, these reviews will inform the decision you make.

 

Newly established firms can hardly offer long-term pipeline integrity solutions. The experience of the company in the sector will, therefore, be a crucial part of the decision you make.

 

Quality Customer Service

 

Customer service is part of the pipeline corrosion protection process. How did the firm treat you from the first encounter? How often have they been communicating? Any flaws that manifest in the early encounters are likely to be replicated in the final product.

 

Firms that do not value their customers can hardly meet the corrosion protection system requirements. Look for companies that offer customized products since not all pipe pads are similar.

 

Final Word

 

Apart from the lost revenues, leaking gas and oil pipes pose a significant environmental risk. Firms must, therefore, be ready to experiment with the available corrosion protection methods and retain what works best for them. In this case, no prevention approach beats the use of wear pads. For more information on an effective corrosion protection system, contact us today.

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Pipe wear is something every pipeline company has to deal with. There are steps that you can take to slow down pipe wear. While no pipe will be impervious to pipe wear, addressing the main causes of pipe erosion can slow things down greatly.

 

Over 300 billion dollars each year is spent because of metal corrosion. Cutting that cost starts with taking the steps that are necessary to help slow down the effect of eroding pipes.

 

Causes of Wear On Pipes

 

Pipe wear occurs not only because of exterior factors but because of interior factors as well. For example, sand, grit, element exposure all play a role in the wear and tear on pipes, but what is flowing through that pipe also plays a role.

 

The temperature of the fluid and the content of the fluid can all cause wear and tear on the pipes. Piping is attacked from both inside and outside. The right corrosion protection system can help ward off a large part of the wear on your pipes.

 

A Worthy Investment

 

A corrosion protection system that includes a wear pad is a preventive system that can help to slow the pipe wear down to a manageable and affordable level. Pipe pads and pipe protection designed to insulate pipes and protect them from the elements is a good way to get the ROI on your piping that you should expect.

 

When it comes to piping an ounce of prevention truly is better than a pound of cure. Controlling pipe erosion can mean having the reliable piping system that you need for longer with less worry, it can also mean that you can save on costly repairs and replacements.

 

Investing in preventing a corrosion problem using the right corrosion protection methods will help to protect your larger piping investment. It is the smarter way to do business and get the return on your piping investment.

 

The Right Source

 

To get all the protection that you need to help slow down pipe wear, you have to turn to the right source. Long-term pipeline integrity starts with the right supplier. The right source will have the products that can help with preventing moisture penetration, corrosion resistance, and wear.

 

Laying your pipeline without the right protection systems in place is a risky game. You can connect with a leader in pipeline protection and get the materials you need to ensure that your investment delivers the best return possible.

pipe pads

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Pipes play an essential role in the functioning of any industrial company. Everyday use exposes pipes to extreme conditions which often leads to deterioration of pipes in the long run. Even the slightest neglect could lead to large-scale damages, so it’s important to shield your pipes against such damages. That’s where pipe pads come into play.

 

Pipe pads, also known as fiber-reinforced polymer (FRP) pads are made from a liner material that’s reinforced with fiber and a filament winding around it. The liner is then fitted directly onto the pipe to act as a cushion. Given that the plumbing industry raked in over $107 billion in revenues in 2018, it would make sense for industries and oil companies to protect their pipes to maintain profitability. Here are a few reasons why you should invest in pipe pads.

 

Minimize Corrosion Problems

 

Heat and moisture are two of the most common issues that industrial pipes face. Alternating cycles of heating and cooling cause the pipes to expand and contract which often leads to external cracks and leaks that cause pipe wear. The heat coupled with moisture in the air often leads to a build-up of rust.

 

A lot of industries resort to painting their pipes but paint tends to peel off after a while, leaving the pipes exposed. Pipe pads help to prevent pipe corrosion by providing an extra layer of piping that protects against the effects of heat and moisture. Preventing moisture penetration lowers the wear and tear in your pipes and maintains the structural integrity of your pipes for a lot longer.

 

Save on Costs

 

The essence of any business lies in making a profit. Eroding pipes are never a good sign and call for immediate replacement. The high-grade nature of the pipes and their premium build translates to high purchase costs. Therefore, replacing industrial pipes calls for a substantial investment that would eat into your profits.

 

Using pipe pads significantly lowers pipe erosion. Less pipe erosion goes a long way in ensuring the health of your pipes. Healthier pipes translate to fewer long-term replacements and as a result, fewer operational costs.

 

Control Vibrations

 

As pipes transport fluids, vibrations become an inevitability. Too many vibrations could lead to some structural issues. Pipes may be knocked off their support structures or flanges could start leaking, resulting in pipe fatigue and pipe failure.

 

Pipe pads help control the effects of vibrations by absorbing the resulting energy. Rotating equipment such as compressors and pumps create significant excitation forces as they operate. Other forces such as mechanical resonance also build up forces that could get destructive. Lower vibrations in your pipes ensure your pipes maintain the highest level of performance without the risk of continuous breakdowns.

 

Lower Friction

 

Piping systems have a variety of components such as bends, valves, fittings, and expansion joints. Any change in the direction of these components can create friction forces resulting in pressure loss. A reduction in pressure in your piping system will create several operational issues.

 

Pipe pads are designed to lower vibrational friction created by moving parts of the piping system. Lower friction ensures that piping pressures and rates of fluid flow remain optimal at all times. Additionally, by lowering friction, pipe pads maintain your pipes’ protective coating by preventing parts from rubbing against each other.

 

Easy Installation

 

Pipe pads are very easy to install. The pads are directly fixed to the pipes using a highly effective epoxy adhesive to ensure a secure seal. The epoxy is flexible and features high peel strength, ensuring it remains in place.

 

Installation of the pipe pads doesn’t require any welding and is a fairly straightforward exercise. The pipe pads can be installed before or after you add paint to your pipes as well as during the fabrication process.

 

Pipe pads are an effective way to protect your pipes by ensuring they remain in excellent shape. The pads save a lot on time and resources. In addition, they give you a guarantee that your pipes will keep functioning optimally.